FAYGO UNION GROUP: Delivering Excellence in Large Diameter PVC Pipe Production
FAYGO UNION GROUP, a leader in innovative solutions, is proud to present our exceptional large diameter PVC pipe production line. This advanced system caters to the diverse needs of the agricultural, constructional plumbing, and cable laying industries, offering the ability to produce UPVC pipes with diameters up to 1200mm and varying wall thicknesses.
Unveiling the Production Process:
Our production line follows a meticulous and efficient process flow:
Raw Material Blending: PVC powder and additives are precisely mixed, ensuring consistent material composition.
Material Feeding: The prepared mixture is seamlessly transferred to the next stage via a reliable material feeder.
Twin Screw Extrusion: The heart of the line – the twin screw extruder – utilizes an advanced design to guarantee efficient and uniform plasticization of the PVC material. This forms the foundation for high-quality pipes.
Molding and Calibrating: The molten PVC is shaped using a custom mold and then calibrated to achieve the desired precise dimensions.
Vacuum Forming: A vacuum forming machine meticulously shapes the pipe, ensuring its smooth and consistent form.
Spraying and Cooling: The newly formed pipe undergoes controlled cooling through a specialized spraying system, solidifying and maintaining its shape.
Haul-Off: A robust haul-off machine, equipped with two, three, four, or six caterpillars depending on the pipe size, steadily pulls the cooled pipe through the line.
Pedrail Clamping: Utilizing a reliable combination of mechanical and pneumatic clamping, the pedrail system securely holds the pipe during the hauling process.
Cutting: Precise and dust-free cutting, achieved through either a no-dust cutter or a planetary cutting system, ensures clean and accurate pipe lengths. An efficient dust-collecting system maintains a clean working environment.
Discharge or Belling: Finally, the finished pipes are either discharged onto a dedicated rack or processed through an optional belling machine for creating flared ends, depending on the specific application.
Technological Advancements:
Enhanced Plasticization: The advanced design of the extruder screw guarantees exceptional PVC plasticization, creating a solid foundation for high-quality pipes.
Siemens PLC Control System: This user-friendly system simplifies operation and ensures precise control of the entire production process.
Degasssing System: By efficiently removing air trapped within the material, this system ensures the production of high-quality final pipes with minimal imperfections.
Stainless Steel Construction: The vacuum calibration and cooling units utilize high-grade stainless steel (304#) for enhanced durability and resistance to corrosion.
Multi-Section Vacuum System: This innovative system ensures consistent sizing and cooling throughout the entire pipe length, regardless of diameter.
Intelligent Temperature Control: The automated water temperature control system optimizes the cooling process, further enhancing efficiency and consistency.
Customizable Hauling: The variable caterpillar configuration of the haul-off machine allows for adaptability to diverse pipe sizes and production requirements.
Reliable Clamping: The combined mechanical and pneumatic clamping system offers superior reliability and secure handling of pipes during the hauling process.
Clean and Efficient Cutting: The dust-free cutting technologies and integrated dust-collecting system guarantee clean cuts and a safe working environment.
FAYGO UNION GROUP’s large diameter PVC pipe production line sets the benchmark for quality, efficiency, and innovation. Contact us today to discuss your specific requirements and discover how our expertise can empower your large diameter PVC pipe production needs.
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